Whether gravure printing, flexo printing, or embossing, more than 90% of companies cannot avoid printing defects in roll printing. An endless stream of product defects and losses, as well as continuous user complaints and chargebacks, increased the company's costs, reduced the competitiveness of enterprises, and caused great losses to the printing and packaging companies. How to ensure the quality of printed products, improve customer satisfaction, and effectively reduce waste and reduce production costs? A good detection device is the key, it can help customers find the product in time.
Xiamen Kangrun Co., Ltd. series of rewinding inspection machine and easy inspection of the printing quality automatic detection system, can effectively help customers quickly complete the print quality inspection.
Xiamen Kangrun has more than 20 years of experience in the printing industry, and has accumulated many years of visual image research technology. We can tailor the best personalized products for customers according to the different needs of product quality inspection by domestic labels, soft packs, and other roll printing companies. solution. Kangrun's self-developed series of automatic rewinding inspection machines equipped with automatic synchronizing strobe lamps and an automatic inspection system for print quality automatic inspection systems are equipped with the latest detection technologies, equipped with advanced and durable control components, and are equipped with comprehensive machines, electricity and gas. The design and complete environmental protection and safety measures have effectively ensured the quality of printed products, and the price is affordable. All products and software, Kang Run have independent intellectual property rights.
The following briefly describes the performance characteristics of these two series of products.
CanRise series rewinding machine:
Xiamen Kangrun provides a series of rewinder inspection machines, which are high-precision, high-stability, cost-effective rewinding and inspection equipment. The inspection machine has 350mm, 450mm, 650mm, 1050mm, 1250mm and other specifications. It adopts dual motor or three-motor automatic tension control. It can be operated forward and backward to facilitate the user's work flow. At the same time, it has a fixed-point memory shutdown function. Reversing to the defect position quickly; using touch-type man-machine interface operation, convenient and fast; its operating speed up to 300m/min. The whole system adopts high-precision heavy-duty wallboards, and the machine base adopts the overall structure and modular design; the tension control sensors involved, the line-to-line deviation correction system, the automatic synchronous strobe light, the intelligent photoelectric eye, the LED light source and the control software are all Xiamen Kangrun independent research and development. This can guarantee the perfect combination of system software, electronic control system and mechanical system. After the defect is detected, the inspection machine can stop the defect on the processing platform very accurately; and supports various kinds of reject defect modes such as memory shutdown, immediate shutdown, and review screening.
EasyPia Automatic Print Quality Inspection System:
Easy inspection system is independently developed by Xiamen Kangrun, based on the visual image of the printing quality inspection system, can detect real-time defects that are not easily found by the human eye, and can carry out all-round automatic quality control of all products, completely overcome the artificial visual Insufficiency caused by spot inspection and stationary inspection. It can provide 100% defect inspection for the printing or postpress stage, reducing the risk and loss in the printing process and improving the yield.
At present, this easy-to-check print quality automatic detection system fully meets the international level in detection performance, leading domestically. The product is reliable, advanced, and easy to use. In terms of price, it is far lower than similar foreign products, and has an excellent price/performance ratio.
The detection system uses advanced special algorithms to detect various types of defects; has intuitive, easy-to-use, ergonomic interface; with the independent research and development, the most advanced ultra-bright line long-life LED light source; can detect Common materials, high-brightness reflective materials, bronzing, laser special materials, and special production processes such as coating, lamination, aluminum plating, bonding, etc.; different detection levels can be set for different defects of different products; the system can quickly find defects after finding defects Position, stop positioning accuracy of up to 1cm; system can be used for online detection can also be detected offline to ensure that the product is detected in time, eradicate; detection system can automatically statistics and analysis of print defects, automatic recording and display of defect images; system can store defects in the server Information, optional automatic label reviewer can be connected to the server, automatically and accurately stop at the defect location, and provide product image comparison to facilitate manual screening, removal and repair of print defects; separation of inspection and manual defect removal process, completely Liberate detection equipment, easy inspection Testing equipment can be integrated into the label production process, which greatly improved the efficiency of detection.
This set of equipment uses the imported 4K high-speed linear array CCD color industrial camera, which can obtain high-speed moving print images. Compared with real-time online judgment, the visual inspection accuracy can reach 0.1mm2, and the detection speed can reach 200m/min, which greatly exceeds the manual Testing efficiency. The system fully meets or exceeds the detection capabilities of similar products in foreign countries. The system can be used in perfect cooperation with Kangrun full series rewinding inspection machine, and can find defect spots according to the pictures.
In the global economic downturn, flexible packaging and label printing companies can only guarantee the competitiveness of enterprises by continuously strengthening management, improving processes, and controlling costs. Effectively reducing product scrap rates is undoubtedly a powerful measure to control costs. Kangrun's inspection products are based on excellent quality, advanced inspection technology and perfect services, which effectively help the company get rid of the printing defects. At present, the inspection equipment manufactured by Kangrun has provided comprehensive and thoughtful inspection services for hundreds of flexible packaging and labeling companies. The quality and performance of the products have reached or partially surpassed that of similar foreign products, and are far below the price. Similar foreign products, but also exported to the United States, Taiwan, Indonesia, India, Malaysia and other regions.
"Practice is the sole criterion for testing truth." Flexible packaging and label printing companies are advised to bring their own representative films, papers, or labels when procuring rewind detection equipment, and personally test the operation-related equipment before deciding whether to purchase it, so that they can purchase the products that are truly suitable for themselves and help enterprises solve the problems. The actual problem of the equipment. Xiamen Kangrun wholeheartedly welcomes the majority of flexible packaging and label printing companies to bring products to Kang Run, personally test and personally experience excellent product testing performance. And they are willing to provide these companies with the most advanced and highly effective full service in the field of print defect detection.