Paper-making Method Tobacco Extract Concentration and Real-time Monitoring Process Management

“Papermaking tobacco sheet” is a kind of advanced technology that uses tobacco leaf reconstructing technology to process tobacco stems, cigarette smoke, and some tobacco leaves in the tobacco production process according to the principle of papermaking to make flake similar to natural tobacco leaf and then used for cigarette production. Tobacco production process. Papermaking flake is more conducive to cigarette reduction and harm reduction and improves cigarette intrinsic quality than tobacco flake produced by other processes. The construction of the project can not only produce economic benefits, but also produce good social benefits. "Papermaking tobacco sheet" is an advanced tobacco production process, which is the use of papermaking process to reconstitute tobacco leaves to improve tobacco utilization. The use of 10,000 tons of papermaking tobacco flake in cigarette production is equivalent to saving 70,000 mu of tobacco planting land. The production and use of tobacco flake is important for reducing the cost of cigarettes, consumption of raw materials for conserving drugs, and production of low tar blended cigarettes. effect.


“Papermaking tobacco sheet” process: The tobacco material is soaked and extracted by water, and the water-soluble substance of tobacco is separated from the insoluble matter such as tobacco fiber by solid-liquid separation. The solid obtained is then made into a fiber sheet base by papermaking, and the resulting liquid The tobacco water-soluble concentrate is then concentrated to give an enzyme preparation or/and a microbial preparation for biodegradation, and then the biodegradable tobacco water-soluble concentrate is dip-coated or sprayed onto the sheet. On the basis, the tobacco sheet is finally dried and cut into separate pieces; this processing technology and equipment has become an important formula component of the mixed cigarette, and the key chemical “extraction” processing technology is used to produce the cigarette during the production process. Waste tobacco stems, cigarette smoke, and unusable low-level tobacco leaves are pressed into a cut tobacco by a papermaking process and added in a certain proportion according to the needs of the cigarette production leaf group formula. The production and use of this kind of tobacco sheet, in addition to making unusable raw materials become waste and treasure, reducing the production cost of cigarettes, its greatest utility lies in its not only having good filling and burning properties, but also through “extraction” The processing technology can effectively remove some harmful components in the tobacco sheet, and can retain the aromatic ingredients therein, reduce the tar content, maintain the taste and taste comfort of the cigarette, and improve the intrinsic quality of the cigarette, so as to meet the cigarette production leaf group. Both the formulation process and the consumer's need for safe smoking cigarettes play a crucial role.


Through an automatic on-line refractometer, in real-time production processes, mixing processes, filling processes and other production processes, real-time investigation of problems in the production process, such as: concentration, stock solution, extract and other process changes, for reliable concentration management , and the data to obtain the actual concentration changes, accurate monitoring into the distribution ratio; online refractometer is equipped with an alarm signal output function, detects the exceeding of the set upper limit value, lower limit value, the output alarm signal immediately found inappropriate process changes , improve the factory quality of cigarettes.


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